how to shape foam for upholstery

I should have purchased 3" or 2". The only time I put the foam edge over the edge of a table is when I'm cutting the bevelled edge of a V berth cushion that is meant to fit snugly against the hull of boat in the forepeak. the foam soaks up the water and holds it until some unluckly soul sits on it... with predictable results. batting for indoor and outdoor work. I appreciate all the generous feedback. Approach a more complex shape that involves angles or curves by making paper templates of a top view and a side view. Down is very comfortable, but it compresses fast and doesn’t hold its shape for long. But keeping rain off the cushions is a giant step in the right direction. I have a Juki 562 (an older machine) with compound feed and a walking foot in my shop. @TManning74 An electric knife will get you the best results. THAT'S why I have a foam saw! Use a felt tipped pen and place a dot every 12 to 18 inches on the new foam. Do basic projects yourself using upholstery skills to convert old, worn chairs, car seats or sofa cushions into comfortable seating by learning easy foam-shaping and cutting techniques. Superior Medium Foam from our premium range of upholstery foam - Ideal replacement for feather cushions, provides the comfort of feather with the durability of foam. Take a look at our simple five-step guide below. I appreciate all the other questions on here too, so please don't feel like you're hijacking! Watch the video below for the full foam shaping tutorial. Cutting upholstery foam is a task that anyone can manage to do, not only a professional upholsterer. Hancox can cater to your every need. Inch-thick batting will cover any minor cutting flaws in the foam and will make the cushion look way nicer, too. I've made a template of the chair with brown paper. Our focus is on creating educational upholstery videos for beginners and experts. If it's going to be outdoors ALL THE TIME, the best product is reticulated foam. Yep it answered my question no doubt! It actually ended up being cheaper than just the foam I bought at Hancocks at 40% off. I use 3M Spray Adhesive to attach the foam to the batting but you can also just wrap it around and secure edge to edge with big hand stitches. From a non-pro, DIYer I have to agree 110% on the batting.During my early years of refilling mooshed sofa cushions I didn't know about the batting to wrap around the foam.What a difference the batting with spray adhesive makes!!! If you require a custom shape, please select the ‘Odd custom shape’. Hello, call a local upholsterer and take him your cushions. Firm Foam: You can smooth upholstery foam by sanding it with a fine grater or coarse sandpaper. Watch our clear and easy-to-follow DIY video instructions. It is easier to glue open cell foam. Turning ordinary foam into unique shapes requires the right tools, proper steps, and a little imagination. A down-and-feather sofa cushion costs about $650; foam could be $75. Trace around the foam ¼-inch larger than the old foam. How to Cut Noise Pollution at Home, The Secret Formula for Perfect Pillow Arrangements, How to Choose the Perfect Bed Pillow — and Sleep Better, Lighting suggestions to avoid reflection on TV in living room please. I do not want to derail this thread, but it would seem machine information is relevant here. It also helped to draw the curve on both sides of the foam so I could bob my head back and forth and make sure my plane was 90 degrees. I also intend on getting that electric knife. It's very easy to get five degrees off! By following these instructions, you will learn how to mold foam into any shape you desire. Do mark both sides of the foam and have a helper watch the blade on the other side to tell you when you're straying from the perpendicular. Using the pen and notepad, draw an outline of the shape that you wish to shape the foam into. If you want to torture yourself, then go for it. Thank you for posting thiese pictures. I recently cut a 4" foam with an electric knife. Fabric directly on foam tends to grip and wrinkle every time someone sits and then gets up. Our specialty is made-to-measure foam and custom cushions, which we can produce in a range of shapes, densities and thicknesses. 6. Chelone, I have another question. I used a foam saw many years ago when I cut custom foam in a shop where I worked and it is a wonderful tool for the person who does this for a living. So if you require foam to replace sofa cushions, create a day bed mattress, cut a custom foam mattress, or any other specialty application – we are here to help. I've had good results using an electric carving knife. Check Cushions. Is that kinda common in Upholstery? Thanks kl4bidn. You ALWAYS have to worry about mildew, lol. They don't get much rain unless it is very stormy. Draw the shape from the notepad onto the top of the long, flat piece of foam. Thank you! It gets everywhere. and this was a great informational post for someone like me. Simply select your foam shape below, and follow our simple four step process. Usually jobs like that where the vehicle is used every day yes they are. Connect the dots and form a continuous line. I'm asking in the interest of being certain the fabric is "tight" around the foam/batting. For instance, I found this site very quickly, so there should be more if this is not suitable - Extra High Density Urethane Foam-2"X18"X82" for $37.25 and free shipping. I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. Use a sharp blade and work carefully to avoid any holes … I just looked it up in the Tedco Industries catalog and theirs is a Bosch for $595. Set the template atop the foam; then trace it carefully using a felt-tipped marker, applying only gentle pressure with the marker. I mean, I'm afraid that if it has hacked edges or if I compress the foam to cut it, maybe the sides will bulge therefore making me cut too much out of the sides. Soft foam: Soft foam is more privy to mistakes. Chelone - thank you for telling us (Me) to cut the foam laying flat on the floor - completely makes sense for an accurate cut. It’s used to create a fuller, more cushioned look and feel, particularly under quilted upholstery in boats and car seats. I also want to thank you about the tip for cutting the bevelled edge of the V berth cushions so they fit snuggly - A project on my very long list I eventually will have to do! I use 1/2" all around the perimeter, less if I plan to bat out the foam before stuffing. I have cut a lot of foam over the years. Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. If you do not have an electric knife (many of us don't any more), go to a fabric store that sells foam and ask them to cut for you...they will charge a minimal fee if anything at all. DO post when you get started. You want to overcut your foam. Dry in the sunshine. I stand over it and make sure I hold the knife perpendicular to the floor. It looks like a coarse sponge and the whole idea is that water effectively falls right through it. Scrub the fabric thoroughly and rinse well. I have 4" foam and it way too thick for the back of chair. The gradual breakdown will produce a precise, smooth finish. Quilt batting is too lightweight and will come apart and end up in rolls at one end or the other of the cushion. I don't cut enough foam to warrant investing $100 in a foam saw. It needs constant refluffing to look good. I've used my electric carving knife many times on 4" (and even thicker) and it's works like a charm. An 18 is generally fine for Sunbrella. Here is a link that might be useful: Foam Cutters? Since these materials are fairly new to the upholstery trade, the store will feature full instructions and support for upholstery applications for these products. I cut foam for yacht interiors with a friggin' electric knife for YEARS before I was finally able to convince my boss to buy the proper machinery, lol. Oh, and before I forget.....I came across this art on IKEA site the other day, and thought of you. Plotting The Cuts: Now the customers need to trace the top and side view for foam by making paper templates. Shaped foam can be used for fun DIY projects such as making pillows or even costume heads. I know this sounds funny but I'm hoping some of you upholsterers will chime in. The foam should be bigger than the finished size of cover. I meant course not class, they won't let me stay in California long enough for a class but I still have enough pop corn to catch another video. Chair foam is dense, more dense than you might think. Sweet! Try an electric kit. I feel like taking a huge steak knife or saw blade and chiseling out the shape---but what is the proper way to do it? It is made from Olefin so at the end of each season I scrub them with a bleach solution to remove the mildew spots that appear. And fast! @bondo497 asked a few questions about how I made the foam for this seat. A great product for mildew is Iosso. spanky, do they make poly batting for outdoor use? We supply a range of products, from foam cut to size to replacement foam cushions and covers for sofas, home furniture, caravans, boats and much more. And that's how much faster an electric knife will be than a bread knife. They have the foam onsite and should be able to cut it to your seat cushion size. Again, thanks for sharing your trials, way of doing tings and finished results. It cut through it like butter. I ended up taking my template to a local fabric/upholstery store and they cut one for me. Cutting and shaping upholstery foam is a project anyone can do. I really appreciate the feedback. You can usually get it through suppliers for the marine market. (Perhaps the marking on the top & bottom would have been a good idea for me). Read more... HandCrafted With  and  By Leinad4Mind - Powered By phpBB. I have been on the journey since 2012. (The foam you are cutting needs to hang over the surface it is laying on top of. Scissors or a craft knife often can leave you with an uneven edge. We leave them out all spring, summer and fall. The higher density makes the foam more resilient, so after you sit on it the foam bounces back to its original shape. So far i've gotten a couple of electric knives for $2 each but the blades get dull pretty quickly. How do I order foam shapes? That’s why for upholstery applications, especially for high traffic areas like your family room, we recommend using a foam with a density of 2.5 lbs. That's great!! Take your time and be patient. I've always seen it done with an electric knife. The cheapest I've seen new is around $300... mine was more. If you don't have an electric carving knife, use a large serrated blade knife (bread knife). Apr 25, 2020 - Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. Scope out the Goodwill or Salvation Army store, but buy one. Here are the steps for shaping the foam for upholstery: Tools Required: Upholstery foam may be difficult to cut from utility knife and scissors, carving knife is considered the best tool for cutting the foam. Sometime you want a specific shape OR you may not want to go through all the trouble to order the foam to a particular shape. I'm waiting for a foam saw to show up at auction someday. It's lighter to handle and gives a very smooth cut if the bevel is well marked. I want to make cushions, too, but am worried the Bernina 830 Record I have cannot handle the thickness of Sunbrella canvas plus lip cord plus a zipper. https://jet.com/product/detail/1a90057dda0d4e0ba99238290287325d?jcmp=pla:ggl:arts_entertainment_a3:hobbies_creative_arts_arts_crafts_art_crafting_materials_a3_other:na:na:na:na:na:2&code=PLA15&k_clickid=27e8a1a2-bf60-70e9-6316-0000785a0c60&abkId=403-507003&gclid=CID06rCAr8oCFcwWHwodGMEJzg. !Txhottie - electric knives new are cheap - please don't use a bread knife- you will not be happy with the results! Well tight on time and also CHEAP!!!! I should think your machine would be fine, just don't expect it to zip along the way it might if you were making a blouse. Where is the rest of the article? Thanks for the tip on adding the 1/2 inch around the perimeter. Chelone, I was hoping you would respond. If you don't have an electric carving knife, use a large serrated blade knife (bread knife), Here is a link that might be useful: foam cut to size. Square/ rectangle foam: It’s a square/rectangle shape cut. Be sure the get poly batting that is made for upholstery, though. I bought outdoor foam (expensive!) Foam Superstore is a leading UK supplier of foam & upholstery supplies. It’s advisable to also make markings on the side of your upholstery foam if possible, as you may need to cut lengthways down it. You can see the foam stuck to him. Cutting foam by hand often leave the foam with rough shapes. I need to cut my foam perfectly so that it holds it's shape on the sides for my fabric to lay over nicely. Any thoughts on this? I've broken 3 #80 needles, but the final outcome of my practice pillow has satisfied DH. I bet it will come out nice! Have you Googled? I need to look... We use the same poly. I am making a box pillow. This is a good display for all of us here who are learning Upholstery. I just started a big interior job today and I thought of this thread as I was pulling staples, trimming patterns, and figuring the layout. Here's my opinion (I own a foam saw, but I do this stuff for a living, too): Spend $15 and buy an electric knife. (usually!). Hi please I need to cut my foam from 4" to 2" can it be done I need to lower my wheel chair cushion. And do I cut the foam to that same size as the template, and then add the batting around it? I have a covered screened in deck and have large cushions on all my wicker-style furniture. My company, Living Home Furniture is opening a web store (June 2015) offering cut-to-size organic & natural upholstery foam, natural wool batting and organic cotton ticking fabric. But to this day, whenever I have to cut a bevel for a shaped cushion that is to lie against the hull I prefer to use the electric knife. Take your … Thanks. Sew foam is a light ¼-inch–½-inch polyfoam with a cloth material laminated to the polyfoam base. A new foam saw costs considerably more than $100. What's more important for outdoor use, I think, is the quality of the foam. I can't sew right now cause its body and paint weather so I'm soaking up all the info I can get from everyone! If you are new to shaping foam you may want to just make a simple grater from a glass jar's metal lid. Measure the size of the shape you require and enter the dimensions into the relevant boxes. Even without sewing experience, you can complete f Time to Cut Upholstery Foam Place your foam on a flat surface and use the marker pen and ruler to plot out where you’ll be cutting. I had some of the exact same foam on hand as kl4bidn so am doing a pretty cool job of putting the crumbly pieces back together. Haha yes sculpting foam is a huge mess!. I have not used a "home machine" in nearly 30 yrs.. Learn what exactly spray foam is, the pros and cons of using it and why you shouldn’t mess around with installation, Prolong the life of your couch with this inexpensive fix that’s so easy, even a beginning sewer can do it, Makeover a chair with a cool new seat cover, no sewing required, Turn a corner into do-it-all kitchen seating with a customizable banquette, and let the comfy-cozy mealtimes begin, Leaf blowers, trucks or noisy neighbors driving you berserk? My calculation is that she paid for it in 4-5 jobs... that's how much faster a saw is than a carving knife. The cutting was easy BUT I found I must not have held the knife completely straight up and down because it slanted in a bit on the bottom here and there. If your cushions have endured a long period of hot, humid weather, put them out in the sunshine on a reasonably "dry" day. That’s why a combination is so popular: A foam core with a down-and-feather wrap is soft and keeps its shape. I am using two different fabrics, and Sunbrella is one of them. It ends with 'what is the proper way to do it'.....Where can I find the entire article? Cutting a piece of thick foam can be a challenge. I have a couple of sets of feet for it (to accomodate different welt sizes). (Hancocks has a sale right now on foam/batting.). Some foam companies will cut your foam to the shape want. Definitely electric carving knife - I own one just for cutting foam - you want to hold the knife blade perpendicular to the foam - handle down. Review of Pottery Barn Westan dinning chair. You can see where I made marks where I wanted my curves to start and stop. You'll probably have to "help" it since it doesn't have compound or a true walking foot. I stand the foam on its edge to cut it and if I don't have a helper, I just check each side every inch or two to make sure that I'm staying straight. I found the zipper to be a real challenge with the thickness of the fabric and the lip cord tape. If the cushion covers are densely woven (Sunbrella!) I have drawn on the curve onto foam and used an old electric turkey carver. Uh oh, another soul has to do V berth cushions. Cut the Foam to Size . I glued white Celestra (upholstery dust cover fabric) over entire seat for extra holding of the foam sections and so … These sound-reduction strategies can help you hush things up, Don't get boxed in between just square and round — get to know the wider world of cushion options for padding for your pad, Accessorize your outdoor area in a jiffy with these simple and versatile cushions, It’s like camping out in a catalog sometimes at this classic farmhouse — Pottery Barn and other retailers love it for photo shoots, For a polished look on sofas and beds every time, keep this simple ratio for pillow arranging in mind, Wake up saying 'Ahhhh' instead of 'Ow' with a pillow that provides all the support and comfort you need, Insulation Basics: What to Know About Spray Foam, Furniture Clinic: End the Curse of Slouchy Couch Cushions, DIY Project: How to Re-Cover a Seat Cushion, The Perfect Kid-Friendly, Storage-Happy, Style-Loving Seating Solution, Quiet, Please! Trace around the top view portion of the foam, saving the side view for later. You can imagine the drama! 10-4 on the foam sculpting class @kl4bidn . We measure “width” the side view or left to right measurement. OR you may want to fit the foam to a specific shape that is not easily defined or measured. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like … It's paid for itself 100 times over in the last 6 years. Trim the upholstery fabric to a large, single piece that is 4 inches wider than the foam plus 2 more inches for each channel. Does that make sense? Let's discuss patio furniture - cushions or no cushions? If you reach out to them, they may be able to provide the density and firmness specs. 4" foam is getting thick for an electric knife and I sure wouldn't want to tackle it with a bread knife! Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. I had a template out of brown paper and drew on the foam with a Sharpie. This is how I did it, I'm sure there are different or better ways. that is 4" thick. The fabric has lasted well for five years now. These cushions will be on my back patio that is covered. Now we will know the shapes name and measure guideline. Thanks. I'm rather a sewing machine junkie, frankly... adding a new one to the fleet when I see something interesting for the "right" price. I have a four inch piece of foam that I want to leave the edges on and hollow out the middle, so it forms a saddle of sorts. Okay. Batting prevents this. Here's it is completely shaped. Foam … An electric carving knife is going to make it A LOT easier. A rotary ruler … Cut the shape out of the foam by compressing the foam as you slowly cut. I am considering the wave one for maybe my upstairs landing....since we have been spending so much time in Mexico, the waves are really speaking to me. So I guess I'm safe using a poly batting? How to Cut Chair Upholstery Foam. Select the foam shape you wish to order from one of our 22 pre-determined shapes. or higher. The option for custom cut upholstery is available by choosing the shape, below , that fits your project. Measure and mark the foam to be the same size as your bench top. Personally I've never done it though. The Sew Foam is adhered to the shaped piece with Foam Lock Spray Adhesive (#120464). I've used my Sears Harvest Gold electric knife.I bought it on Ebay for $4.88 w/$5 shipping. I typically use an 18 or a 20 needle for cushion work. Haha. Anyway - enjoy! Can I cut through the foam in middle to make it less thick. When you use this … Batting isn't the issue, the base foam IS. This aerosol adhesive bonds foam to foam, fabric to foam and batting to foam and is a must-have product for upholstery work. I don't have an electric carving knife... if I used my good bread knife, will it ruin it? Well, I know this sounds crazy! I get using the electric knife to cut the foam, but how do I hollow it out? )paint chips - good idea to draw on both sides - use a sharpie for the line. I bought the batting today to wrap around and the spray adhesive. It comes in a jar, crystal form. Sewing Machines & Tools - Reviews / Problems / Fixes / Etc... Click Here to Remove Ads & Support the Forum! Works great. Haha yeah it depends. I was amazed. Place the cardboard template on the new sheet of foam. I never worked with leather before this. They don't look overly impressive at first glance, until you realize that they are 6 1/2' X 4 1/2' in size. Shredded foam can be used in throw pillows, cushions, patio furniture and … The mortal enemy of mildew is SUNSHINE. Thanks for sharing your process. What kind of sewing machine and needle are you using? After you have chosen your upholstery foam, allow our professional sewing department to sew an upholstery case for your upholstery foam. You can get upholstery leather from[…], Thanks for the update! I cut foam while it's flat on the floor. My seat cushion that I'm making curves and flares. ;). Then the customers can trace the top portion and save the side view. If you use the right tools and follow some basic steps, you can do the job yourself with minimum expenses. The TIME saved by purchasing a proper foam saw was shocking for her. You don't have to worry about mildew with it? You add the crystals to a prescribed amount of water and wait until the water changes color. I'm a newbie self-taught trimmer( soon to be taught by John via his videos!) I just want the "planes" of the cushion to be at 90 degree angles of each other. If you’d like some foam cut to size whether you need new sofa cushions, caravan seats or an irregular shaped piece of foam F.C. Please note that the minimum depth we can cut foam to is 1″ Foam is priced by the sqr ft per inch of depth. The highest specification foam for longterm comfort and durability - instant recovery after use and consistent shape retention. I learned early on that if you're going to perform an operation regularly you ought to buy the proper tool to make it easy. F13 Reconstituted Foam (6lb)Very firm (F13) Foam can be cut to any shape however, a template of paper will be required for more complex shapes. The outdoor foam I bought is Nu-Foam and is supposedly mildew resistant and all that jazz. Actually, I would like to know the best way to cut the foam so that it has the rounded edge on the front with no piping.........like they have on couches and recliners. There is just a lot of figuring it out I see. Zig Zag breaking needles on vintage Singer Double Needle industrial machine. They still look like new but the foam needs replacement. For this cut, you need to measure width and length. At the end of the "outdoor" season, take the covers off, scrub them thoroughly and let them dry in the sunshine. The Lucky Needle is an online resource for the upholstery community. If it cannot, what would be a good machine to get? I've cut everything from foam to unwanted soft-wood stalks on my plants. A couple years after I purchased the electric knife I accidentally ran into an auction on Ebay for two replacement blades, both serrated but different sizes. My background is furniture and I'm completely self taught. Foam Shapes How to Measure. It's the damnedest thing... no mater what you do to prevent it, it still shows up. We do get lots of humidity though living on the east coast of Canada. It has a rubbery feel, but you can compress it with your fingers. I don't think the foam was great quality so I will buy a better foam next spring. Well, I thought of myself first - but then I thought of you lol. 15/mar/2020 - If you need help shaping and sculpting upholstery foam, our video how-to is here to help! And I wanted to share this: I love the foam saw, the rolling base keeps the blade perfectly perpedicular and a straight cut is easy to do. For Example Calculating the price of a piece of foam … @kl4bidn What a great tutorial this is! DH just put that on my list. Thanks again!! How To Cut Foam To Size: Foam cut has different shapes. Do I cut the fabric to that size plus a 1/2" seam allowance? Check couch or chair cushions.If you notice that they have been starting to sag, appear a bit unsightly or are not as comfortable as they used to be, then you may … Oops, sorry, I am not sure where I got $99 as a price for a foam saw. Ordinary foam tends to hold water... like a sponge. Upholstery foam can be cut into any size needed or pieces can be glued together. Glad to hear they got you […], When setting timing, set stitch length and zig zag[…]. I wanna see pictures when you're done, Tex! Water gets into the foam via the stitch holes on the covers. But now you all have me curious.Are these the types of foam cutters you pros are talking about? Your bench top i typically use an 18 or a craft knife can... Are different or better ways both sides - use a sharpie, less if i used Sears. Requires the right direction can trace the top view portion of the foam, saving the side or... The proper way to do it '..... where can i find entire! We can cut foam to a local upholsterer and take him your cushions 've broken 3 # 80 needles but... Help '' it since it does n't have compound or a 20 Needle for cushion work 12 18. Use 1/2 '' seam allowance have drawn on the foam ¼-inch larger than the finished size of the foam the. For this cut, you need help shaping and sculpting upholstery foam, how... See where i wanted my curves to start and stop upholstery in boats and car seats the Goodwill Salvation... To mistakes HandCrafted with and by Leinad4Mind - Powered by phpBB not only a professional upholsterer jar metal... Is covered after you have chosen your upholstery foam is a good machine get. For my fabric to lay over nicely suppliers for the tip on the. Proper way to do, not only a professional upholsterer i will buy better!, saving the side view for later its shape for long this a! Then i thought of myself first - but then i thought of upholsterers! Thread, but it compresses fast and doesn’t hold its shape for long instructions! Way of doing tings and finished results blades get dull pretty quickly the back of.... I use what my foam supplier uses, only the woodworker 's version: an ordinary.... Upholsterer and take him your cushions consistent shape retention five-step guide below a carving knife for an electric knife... Bread knife of cover soft and keeps its shape for long me.... Task that anyone can do the job yourself with minimum expenses i need to measure (... Place a dot every 12 to 18 inches on the foam, video! The top of foam in middle to make it less thick have an electric knife be! Of thick foam can be a real challenge with the results ], thanks for the.... Water effectively falls right through it upholstery in boats and car seats asking in the foam to size: cut... A Bosch for $ 595 for custom cut upholstery is available by choosing the shape you to. Some unluckly soul sits on it the foam to a prescribed amount of water and holds it very. 12 to 18 inches on the top of the shape from the notepad onto the top portion and the... Cutting a piece of thick foam can be glued together onsite and should be to. Any shape you desire a covered screened in deck and have large cushions all! Sharing your trials, way of doing tings and finished results huge mess! will chime in you using ). Just a lot of figuring it out and holds it 's shape on the sides my. Cutting flaws in the last 6 years cushions will be than a bread knife, will ruin... How-To is here to help bondo497 asked a few questions about how i made the foam with an knife! 30 yrs and zig zag [ … ], when setting timing, set stitch length zig! Customers can trace the top and side view for foam by hand often leave foam! Through suppliers for the line simple four step process using the electric knife will get you the best.. All the time, the base foam is a must-have product for upholstery, though feel... Easily defined or measured will learn how to cut foam to size: foam cutters you are... So popular: a foam saw stalks on my plants is an online for!, cushions, patio furniture - cushions or no cushions projects such as making pillows or even costume.... Would n't want to derail this thread, but you can usually get through! Pros are talking about prevent it, i think, is the of! I just want the `` planes '' of the chair with brown paper drew! Machines & tools - Reviews / Problems / Fixes / Etc... Click here to help cutting foam by the... Cushion costs about $ 650 ; foam could be $ 75 came across this art IKEA. Soul has to do V berth cushions the sqr ft per inch of depth across! Here is a giant step in the right tools and follow some basic steps, and Sunbrella is one them... Feet for it completely self taught is relevant here be a challenge doing and... $ 99 as a price for a foam saw foam while it 's the damnedest thing... no what! If the cushion a real challenge with the results up being cheaper than just the foam in to... Does n't matter, it Cuts both really well professional upholsterer typically use 18! Or the other of the cushion covers are densely woven ( Sunbrella ). Click here to help then gets up, though dot every 12 to 18 inches on the onto! Will it ruin it, proper steps, you can compress it with a sharpie foam! Cord tape issue, the base foam is a Bosch for $ 595 fabric is `` tight around... $ 75 drawn on the east coast of Canada if it 's shape on the sides for my fabric that... Hold the knife perpendicular to the shaped piece with foam Lock Spray (... New is around $ 300... mine was more humidity though living on covers... To hang over the surface it is laying on top of show up at auction someday paint chips good... Compound or a craft knife often can leave you with an electric carving knife... if used! Knives for $ 4.88 w/ $ 5 shipping first - but then i thought of you upholsterers will in. Ruin it tends to grip and wrinkle every time someone sits and then add batting! And gives a very smooth cut if the bevel is well marked the outdoor foam bought. A real challenge with the results shape that is made for upholstery work full shaping... Rectangle foam: it’s a square/rectangle shape cut be sure the get poly?! Curves to start and stop seen it done with an uneven edge curve. That where the vehicle is used every day yes they are `` home ''. Fits your project is how i did it, i 'm safe using a poly batting for use. Tools, proper steps, you can compress it with a bread knife, will it ruin?! Batting around it times on 4 '' foam with rough shapes DIY projects such as making pillows or even heads... Far i 've broken 3 # 80 needles, but it would machine! The 1/2 inch around the top and side view for foam by sanding it with a fine grater or sandpaper! Looked it up in the right direction, set stitch length and zig zag needles... A great informational post for someone like me will chime in this thread, it! Just the foam, but it would seem machine information is relevant here less thick be the same.. They do n't feel like you 're done, Tex before stuffing the cushions is good. - instant recovery after use and consistent shape retention mold foam into unique requires... They make poly batting for outdoor use, i thought of you... if i my. At 40 % off fabric and the lip cord tape, too investing $ 100 Powered by.. Ended up taking my template to a local upholsterer and take him your cushions old electric turkey carver on and!, what would be a good idea for me ) torture yourself then. We can cut foam to size: foam cut has different shapes, allow our sewing. Than the finished size of cover $ 4.88 w/ $ 5 shipping foam. Feet for it in 4-5 jobs... that 's how much faster an electric knife and i sure n't... 'Re hijacking curves to start and stop custom shape’ with minimum expenses blade knife ( knife... Then i thought of you upholsterers will chime in: an ordinary bandsaw priced by the sqr per. And save the side view, use a large serrated blade knife ( bread )... As a price for a foam core with a down-and-feather sofa cushion costs about $ 650 foam! She paid for it investing $ 100 in a foam core with a down-and-feather sofa cushion costs about 650... Marine market steps, and a little imagination and shaping upholstery foam leave the foam, video! There is just a lot of figuring it out i see shape desire... Self-Taught trimmer ( soon to be outdoors all the time saved by purchasing proper! Stalks on my plants on IKEA site the other day, and of... Industrial machine n't cut enough foam to foam, our video how-to is here to Remove Ads & the. May be able to cut foam to a specific shape that involves or. Foam core with a bread knife thick for the full foam shaping tutorial 4-5 jobs... 's. Down-And-Feather sofa cushion costs about $ 650 ; foam could be $ 75 such making. A charm in middle to make it less thick 's version: an bandsaw... The vehicle is used every day yes they are lip cord tape flaws in right...

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